Challenge

Plasticizers that contain molding gas, a corrosive substance, rusts molds.
If left untreated, it causes further rusting which decreases the life of the molds.

Solution

Removing completely the dirt penetrated into molds with the mold cleaning machine the CLIPIKA ACE
(ultrasonic waves + electrolysis + a cleaning solution with an optimal composition)
not only returns molds to nearly new, but also prevents molds from corroding.

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Challenge

The cleaning of vulcanizing gas, which may cause rubber scraps or corrosion, is essential for rubber molds.
However, just using an alkali cleaning agent and brushing at high temperature are insufficient for cleaning grooves and holes.
In addition, the fumes from alkali cleaning agents are harmful.

Solution

The mold cleaning machine CLIPIKA ACE cleans grooves and holes completely without generating toxic fumes.
It also does not damage plating layers.

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Challenge

The cooling efficiency of molds is decreased, and there are increasing mold problems including burning and defective casting such as cavities, broken pins and cracks.

Solution

The mold temperature control pipe cleaning machine the SUKATTOSU removes completely rust and scale in temperature control pipes of large-sized molds in its large volume tank of 60 liters and so improves their cooling efficiency.
In addition to rust removal, it forms rust preventive films; therefore, it is ideal for preventive maintenance.

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Challenge

The movement of molds is worsened due to oil burn and rust, and molds are rapidly worn out.
There are many parts, so it takes time to remove rust.

Solution

Cleaning many parts collectively at once with the mold cleaning machine
the CLIPIKA ACE can significantly decrease maintenance time.
In addition, the life of molds is extended because burn and rust are removed without scraping.

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